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Electrical · worked example · 3 pages

Off-grid solar and battery sizing

Sizing the battery and PV array for a small off-grid cabin. Power (W) is a rate; energy (Wh) is what batteries store and loads consume — the schedule below turns each appliance's power and hours into daily energy, then losses, autonomy and the solar resource size the system. Example equipment values; sun hours are site data.

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What this calculation covers

Daily load schedule (AC side)

  • LED lighting: 40 W for 5 h
  • Fridge: 60 W, 35% duty, 24 h
  • Laptop: 65 W for 4 h
  • Water pump: 50 W for 1 h
  • Router: 12 W continuous
  • Daily energy at the appliances

Losses and battery draw

  • Inverter efficiency
  • Daily energy drawn from the battery

Battery: nominal vs usable

  • Days of autonomy required
  • Usable depth of discharge (LiFePO4)
  • Nominal capacity required
  • Chosen bank: two 25.6 V 100 Ah units
  • Usable energy in the bank
  • Bank meets the autonomy target
  • Actual days of autonomy

Solar array

  • Peak sun hours, design month
  • System derate (wiring, dust, MPPT)
  • Array power to replace a day's draw
  • Chosen array: two 230 W panels
  • Energy a design-month day generates
  • A normal day recharges a normal day

A stretch of poor weather

  • Generation on a 2-sun-hour day
  • Days the bank bridges that weather

Results summary

  • The cabin uses about 1.30 kWh a day at the plugs — 1.45 kWh from the battery through the inverter. Two 25.6 V 100 Ah LiFePO4 units hold 5.12 kWh nominal, 4.10 kWh usable: 2.8 days of real autonomy. A 460 W array regenerates a day's use in 4.5 sun hours with margin; in 2-sun-hour weather the net drain is ~0.76 kWh/day and the bank alone bridges about 5 days.

Try changing…

  • Add a 900 Wh/day freezer — the array must grow past 700 W and autonomy nearly halves.
  • Allow only 50% DoD (lead-acid habit) — the same bank offers 1.8 days; capacity must rise.
  • Plan for PSH = 3.0 — the required array grows a half; panels are the cheap fix, batteries are not.

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