Maths Explore

Process · worked example · 3 pages

Batch mixing and dilution

Diluting a concentrate to a working-strength batch: how much concentrate and water make the target mass, checked by a mass balance on the active ingredient. Every concentration here is BY MASS (w/w) — mixing that up with by-volume (v/v) figures is the classic dilution error, and the density rows show why the two differ.

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First page of the Batch mixing and dilution worked example in Maths Explore
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What this calculation covers

Recipe targets

  • Batch size to make
  • Active strength of concentrate (w/w)
  • Target strength of batch (w/w)
  • Concentrate density (example)
  • Water density

Masses to weigh out

The active ingredient all comes from the concentrate, so the batch's active mass fixes the concentrate mass directly.

  • Concentrate to weigh in
  • Dilution water to add
  • Active ingredient in the batch

Mass-balance checks

  • Total mass closes
  • Active mass hits the target strength

Volumes for the measuring jugs

Note the mismatch: 12.5% of the batch's mass is concentrate by weight of jug — but only 11.5% of its volume, because the concentrate is denser than water. A v/v recipe is a different recipe.

  • Concentrate by volume
  • Water by volume

Scaling the recipe

  • Concentrate for a batch of mass m
  • Water for a batch of mass m
  • Concentrate for a 400 kg batch
  • Water for a 400 kg batch

Results summary

  • A 250 kg batch at 5% w/w takes 31.25 kg of the 40% concentrate (28.4 L) and 218.75 kg of water (219.2 L); both balances close exactly. The functions scale any batch size in one line — 400 kg needs 50 kg and 350 kg respectively.

Try changing…

  • Use a 32% concentrate — the concentrate mass rises a quarter and the water shrinks to match.
  • Ask for 8% strength — concentrate scales up in direct proportion (50 kg for this batch).
  • Set C_t above C_c — the water mass goes negative: dilution cannot concentrate.

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